DRAWING-BASED CUSTOM PARTS
Custom Adhesive-Backed Die-Cut Parts
Precision-cut parts that combine a functional substrate with a bond selected for the assembly environment.
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Made for Your Application
This category covers die-cut components where the substrate and adhesive are engineered as one assembly. It is useful when a part must locate quickly on a housing, panel or moving component while retaining its cushioning, sealing or protective role.
Material advantage
Substrate and bonding system can be matched independently, allowing a soft foam, durable rubber or heat-stable silicone to use the attachment method required by the build.
Key features
- Die-cut profiles
- removable or permanent PSA choices
- optional liners and pull tabs
- kiss-cut sheets
- roll or piece packing.
Custom Specifications
| Thickness range | 0.2-25 mm depending on substrate |
|---|---|
| Typical thickness | 1-3 mm foam or 0.5-2 mm rubber |
| Size range | Small dots to 1,000 x 1,000 mm sheets |
| Temperature range | -40 to 150 C; adhesive-dependent |
| Hardness range | Shore 00 20 to Shore A 80; material-dependent |
| Tolerance | Typically +/-0.2 mm for die-cut profiles; drawing dependent |
PRODUCT EXAMPLES
Custom Part Gallery
Manufacturing & Finish Options
Production process
Rotary die cutting, flatbed die cutting, laser cutting and lamination
Manufacturing notes
Liner selection, adhesive coat weight and nesting are set after reviewing the mating surface and assembly method.
Adhesive options
Acrylic, rubber-based, high-tack, low-surface-energy, high-temperature, removable and double-coated tapes.
Surface options
Closed-cell skins, embossed faces, fabric lamination, protective films or release liners.
Where It Fits
Best for
- High-volume assembly, vibration control, device mounting, anti-rattle interfaces and peel-and-stick installation.
Common industries
- Electronics, appliances, transportation, lighting, industrial equipment and retail fixtures.
Consider another option when
High-load structural joints, contaminated bonding surfaces, or assemblies requiring repeated repositioning after application.
MATERIAL OPTIONS
Choose the Right Material Construction
PROCESS OPTIONS
Available Manufacturing Routes
Design & Engineering Notes
Design guidelines
Specify the mating substrate, surface energy, temperature exposure, required dwell time and any no-adhesive zones.
Engineering notes
Adhesive performance must be validated on actual production surfaces; cleaning and pressure during application materially affect bond.
Selection Guide
Choose the substrate for the functional job first, then select adhesive for surface type, heat, moisture and service-life needs.
Material comparison
Use adhesive-backed foam for gap filling, adhesive-backed rubber for resilient contact, and acrylic foam tape for bonded spacing with stronger conformability.
Standards & requirements
Material data sheets, customer drawings and application-specific test methods agreed before production.
Drawing Requirements
PDF, DXF, DWG, STEP, AI, CAD screenshots and dimensioned sketches can be reviewed. Don’t have a CAD drawing? A dimensioned PDF, sketch or clear image may be sufficient for an initial review.
Frequently Asked Questions
Which adhesive-backed part fits a textured plastic enclosure?
A high-tack acrylic or low-surface-energy adhesive is commonly evaluated for textured plastics; confirm with a surface trial.
Can the adhesive be applied only in selected areas?
Yes. Zoned lamination and partial adhesive patterns can preserve vents, compression zones and handling tabs.
What information is needed for a bonding recommendation?
Provide substrate materials, surface finish, application temperature, expected load and any cleaners or fluids.
Do liners support automated assembly?
Yes. Extended tabs, finger lifts, kiss-cut sheets and roll formats can be designed for manual or automated placement.
DRAWING-BASED MANUFACTURING
Have a Part to Cut?
Send your drawing, dimensions, material requirements and quantity. Our team will review the project and prepare a custom quotation.