DRAWING-BASED CUSTOM PARTS
Custom Foam Pads
Purpose-cut foam pads for impact cushioning, spacing, grip and controlled contact in assemblies and packaging.
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Made for Your Application
Foam pads are discrete pieces rather than continuous sealing frames. They are engineered around the needed contact area, load spread, rebound and mounting approach, making them useful for product protection, feet, anti-rattle points and internal spacers.
Material advantage
Foam density and thickness can be tuned to absorb local impact while keeping part weight and material cost low.
Key features
- Density-matched cushioning
- clean die-cut edges
- optional adhesive
- colour coding
- multi-piece kit packing.
Custom Specifications
| Thickness range | 1-100 mm |
|---|---|
| Typical thickness | 2-10 mm |
| Size range | 10 mm pads to 1,500 x 2,000 mm layouts |
| Temperature range | -30 to 90 C for common EVA/PE grades |
| Hardness range | Shore 00 20-80; density and compression-deflection selectable |
| Tolerance | Typically +/-0.3 mm profile; thickness by supplied foam specification |
PRODUCT EXAMPLES
Custom Part Gallery
Manufacturing & Finish Options
Production process
Die cutting, waterjet cutting, CNC routing, laminating and kiss cutting
Manufacturing notes
Pad geometry can include relief pockets, peel tabs and multi-layer stacks to control compression and placement.
Adhesive options
Acrylic PSA, removable PSA, double-coated tape and no-adhesive options.
Surface options
Smooth skin, textured anti-slip face, fabric laminate, film laminate or printed identification.
Where It Fits
Best for
- Packaging inserts, appliance feet, electronics spacing, case liners, vibration pads and cosmetic surface protection.
Common industries
- Packaging, consumer goods, electronics, appliances, tools, sporting goods and logistics.
Consider another option when
High-temperature continuous service beyond the foam grade, concentrated point loads, or long-term solvent immersion.
MATERIAL OPTIONS
Choose the Right Material Construction
Design & Engineering Notes
Design guidelines
Increase pad area under heavier loads and provide radiused corners to avoid edge tearing; specify allowable compression.
Engineering notes
For shock protection, evaluate pad response at the actual impact rate and temperature instead of relying only on static hardness.
Selection Guide
Choose EVA for resilient feet and abrasion resistance, PE/XLPE for closed-cell spacing, and PU for softer energy absorption.
Material comparison
Foam pads provide more cushioning than felt and lower cost than silicone, while rubber pads generally carry repeated loads more durably.
Standards & requirements
Customer drawing, density specification and agreed compression or drop-test requirements.
Drawing Requirements
PDF, DXF, DWG, STEP, AI, CAD screenshots and dimensioned sketches can be reviewed. Don’t have a CAD drawing? A dimensioned PDF, sketch or clear image may be sufficient for an initial review.
Frequently Asked Questions
Which foam is best for a non-slip equipment foot?
Higher-density EVA with a textured face is often a practical starting point; load and floor finish should be tested.
Can foam pads be supplied in several thicknesses in one kit?
Yes. Mixed-thickness layouts and labelled sheets can be produced for service kits or adjustable spacing.
Are foam pads suitable for shipping protection?
Yes. Density, thickness and cut-out geometry can be matched to the product’s fragility and shipping orientation.
How do you choose foam density?
Start with the load, desired deflection, impact severity and space available, then confirm with a sample under actual conditions.
DRAWING-BASED MANUFACTURING
Have a Part to Cut?
Send your drawing, dimensions, material requirements and quantity. Our team will review the project and prepare a custom quotation.